Custom Inserts & Dividers

Ensure your products arrive in perfect condition with our custom-designed inserts and dividers. These internal packaging components provide cushioning, separation, and organization, preventing damage from movement and impact during shipping and handling. Ideal for fragile items, multi-part products, and enhancing unboxing experiences.

Types of Inserts & Dividers

Cell Dividers (Partitions)

Interlocking strips creating individual cells for separating multiple items like bottles or jars.

Die-Cut Inserts

Precisely cut inserts to cradle and secure products of specific shapes and sizes.

Layer Pads & Sheets

Flat corrugated sheets used to separate layers of products or provide top/bottom cushioning.

Cushioning Inserts

Engineered corrugated structures like corner protectors or void fillers for shock absorption.

Key Features & Benefits

Secure Product Fit

Prevents movement and collision between items, reducing damage.

Enhanced Protection

Adds cushioning and structural support, especially for fragile goods.

Improved Organization

Keeps components or multiple items neatly arranged and easy to access.

Eco-Friendly Solution

Made from recyclable corrugated material, a sustainable choice.

Detailed Specifications

Our custom inserts and dividers are integral to a complete packaging solution, offering tailored protection that complements your primary packaging. We analyze your product's characteristics, fragility, and shipping conditions to design the most effective internal components.

Material & Design Considerations

We select materials and design features to optimize protection and efficiency:

Corrugated Board Grades: Various flute profiles (e.g., E, B, C flute) and paper weights to match protection needs and product weight.
Die-Cutting Precision: Advanced die-cutting technology for intricate shapes and exact fits, minimizing material waste.
Scoring & Folding: Designed for easy assembly and integration into your packaging line.
Nesting & Interlocking Designs: For complex assemblies or multi-part kits, ensuring all components are secure.
Anti-Static & Anti-Abrasion Options: Specialized coatings or materials for sensitive electronic components or delicate surfaces.

Customization & Prototyping

We offer a collaborative design process to create the perfect internal packaging:

Product Analysis: Understanding your product's dimensions, weight, fragility, and quantity per pack.
CAD Design & Prototyping: Digital mockups and physical samples for testing and approval before full production.
Integration with Outer Packaging: Ensuring inserts and dividers work seamlessly with your chosen box style.
Cost Optimization: Designing for material efficiency and ease of assembly to reduce overall packaging costs.

Common Applications

Custom inserts and dividers are vital for a wide range of products:

Electronics & Components: Protecting circuit boards, small devices, and sensitive parts.
Glassware & Ceramics: Preventing breakage of bottles, jars, and fragile decorative items.
Cosmetics & Pharmaceuticals: Securing vials, bottles, and multi-component kits.
Automotive & Industrial Parts: Organizing and protecting small to medium-sized components.
Gift Sets & Promotional Kits: Enhancing presentation and ensuring items are displayed attractively.